Solution
Predictive maintenance that keeps production running.
Predictive maintenance identifies failures before they cause downtime. Through targeted measurements and analysis, you gain timely insight into the condition of your machinery. This allows you to plan maintenance more effectively and keep production running smoothly.
What we do
Machine condition within 5 minutes
Within five minutes of installing the monitoring equipment, the machine’s condition will be displayed on the dashboard, shown on a scale of 0 to 100%.
The combination of vibration and current measurements provides dual verification: anomalies are confirmed by multiple measurement sources, making the system accurate and reliable. This makes it possible to:
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- Perform maintenance before failures occur
- Prevent unplanned downtime
- Extending the lifespan of machines
- Predictable maintenance planning
What you get
Maintenance predictions before failures occur
Automatic alerts for anomalies and trends
Insight into maintenance priorities
Health dashboards with clear KPIs
Comparisons between different machines and systems
Monitoring
Demanding machine park? No problem
The platform not only predicts when components will fail, but also analyses the underlying root cause.. Customers monitor everything via a user-friendly dashboard. This can run locally or via a server at New Current and integrates seamlessly with existing ERP and maintenance systems. Whether it’s a single machine or thousands of installations, the platform scales effortlessly.
Scalability
On-premises, edge or cloud
Full integration
Our Service
From machine data to maintenance action
From sensor placement to configuration and training, we guide you through the entire process. Within just five minutes, the first conditionmeasurement is available. This combination of speed, customisation and technical depth results in a system that delivers immediate value.
01
Measure
02
Analyse
03
Predict
04
Action
Measure
Not just any measurement, but one of exceptional accuracy
The measurement technology stands out in two ways. The system automatically adjusts the measurement duration and intervals based on the machine’s condition. For example, if an anomaly is detected or the condition degrades rapidly, measurements are taken more frequently to obtain greater detail. As the system is wired, this can be done without any limitations imposed by battery consumption or sensor lifespan.
By combining current and vibration measurements, anomalies are confirmed via two independent signals. This ensures the system remains reliable in machines fitted with variable-speed drives and in environments with high levels of ambient vibration.
Analyse
Automatic analysis based on the mechanical passport
Using the mechanical passport and the RPMtracker he system analyses the measurement data entirely autonomously, in both the time and frequency domains. The mechanical passport automatically links measurement data to specific machine components, such as bearings, gears and motors. This eliminates the need for manual post-analysis and allows the condition of each machine component to be determined individually.
Predict
Insight months in advance
Based on the classified machine conditions, the system generates maintenance predictions that are independent of production load. This ensures that variations caused by heavy production batches are not confused with actual wear and tear on machine components.
"Maintenance required one month from now!"
You will receive a notification from the system when the scheduled maintenance date approaches.
Action
Take action when necessary
As analysis and diagnosis are fully automated, the maintenance team can focus on planning and performing maintenance. The platform provides alerts and specific recommendations based on the current condition of the machine.
FAQ
Frequently asked questions
What makes New Current stand out?
New Current combines highly accurate analysis with user-friendliness and complete worry-free service. Instead of working with average vibration values, we measure at high speed. This means that anomalies are detected earlier and more reliably, without being masked by ambient noise. Our dashboard converts complex data into a clear machine condition rating from 0 to 100%, meaning specialist knowledge is not required. In addition, we take care of the entire installation and integration process. We work closely with our customers throughout: personally, practically and always focused on finding the best solution.
What types of assets can be monitored?
Our solution is suitable for rotating equipment, such as electric motors, pumps, fans, decanters and gearboxes. The age of the equipment is irrelevant. We focus on systems where breakdowns have the greatest impact on operations. See applications for more information.
When will the first condition values be available?
The first condition values are available within five minutes after installation. As no training period is required, you gain immediate insight into the condition of your machine. This allows you to take immediate action to prevent unplanned downtime.
What is the impact on our network?
The impact on your network is minimal. Our system operates independently of the customer’s network. Data is collected via a wired connection and forwarded to a central point. From there, the data is transmitted via a secure 4G connection or a wired VPN connection. The data can be stored in our database or within your own environment.
What is the difference between New Current and a standard vibration measurement?
A standard vibration measurement is often based on average values and only takes readings at intervals of a few seconds. As a result, it provides only a limited insight into exactly what is happening to a machine. Furthermore, ambient vibrations have a significant impact on the results. Our system therefore measures at high speed, delivering more accurate analyses, whereby anomalies become visible sooner and ambient noise is filtered out. Furthermore, the combination of vibration and current measurements provides double verification: anomalies are confirmed by multiple measurement sources. We then translate this complex data into a clear machine condition rating from 0 to 100%, so that the state of a machine is immediately clear.
Where is the data stored?
Data can be stored in our own database or within your own IT environment. This allows us to offer flexibility to organisations with specific requirements regarding data management, security and system integration.